6100-45-CTA Conveyorized Automatic Pallet Wrapper

Brochure

PRODUCTION SPEED:

• 45 loads per hour throughout
  • NOTE: Process rates will vary with load size, number of wraps & forklift load/unload time

LOAD CAPACITY:

• Maximum load weight:
  • 4,000 lbs dynamic – 12,000 lbs static
• Maximum load size:
  • 50″ W x 50″ L (71″ max. load diagonal) x 82″ H (plus up to 4″ top overlap)
• Minimum load size:
  • 30″ W x 30″ L x 24″ H

TURNTABLE:

• 80″ diameter skirted turntable
• 4,000 lbs dynamic weight capacity
• 29″ diameter ring gear support system, direct pinion-to-gear drive
• 1-20 RPM rotational speed c/w soft start acceleration
• Final revolution deceleration and positive stop alignment
• Remote centralized lubrication for ring gear

FILM CARRIAGE ELEVATOR:

• 1/2 HP AC variable speed motor
• ANSI #40 direct chain drive c/w shock dampener & Anti-Fall Safety Device
• Maintenance free 12 point carriage guidance system

FILM DELIVERY SYSTEM:

• Super Rapid Thread II™ 20” capacity pre-stretch film carriage
• 1/2 HP DC variable speed motor
• Fully electronic dynamic dancer corner compensation
• 33% to 313% fixed stretch capability
• Pre-stretch ratio variable using easy sprocket change
• Rapid Thread ™ Safety Door with auto power cut-off switch
• Lifetime warranty on pre-stretch rollers

POWER ROLLER CONVEYOR:

• Basic system includes: 5ft Infeed section, 80″ turntable section & 5 ft. Exit Section
• Each section includes::
  • Chain-driven live roller conveyor rated 4,000 lbs per section
  • 2-1/2″ diameter 11 gauge rollers c/w 11/16″ hex axles on 3″ centers
  • ANSI # 40 roller to roller chain drive
  • 54″ effective roller width
  • Conveyor speeds 20 to 50 FPM (specify required speed) with electronic soft start
  • Pass-line height – 18″ from floor to top of rollers
  • 1/2 HP AC variable speed reversible TEFC motor
  • Automatic load indexing and centering by photo-eye & PLC logic

ELECTRICAL INPUT:

• 208Y/120 Volts 3 Phase 60 Hz 30 Amps (required voltage to be specified) (other voltages available – consult factory)

PNEUMATIC REQUIREMENT:

• 3 CFM @ 80 PSI clean dry pneumatic supply required
• Filter/regulator c/w gauge & lock-out valve provided

TYPICAL SYSTEM DIMENSIONS:

• 202″ (L) x 143″ (W) x 100″ (H) (Standard dimensions are approximate)

MISCELLANEOUS OPTIONS:

• Starter spare parts kit
• A-Arm Technology- replaces the clamp, cut and wipe assembly.
  • The Cousins exclusive patented A-Arm film cut and hold device starts and ends the wrap process at the top of the load. 30” film carriage not available with this option.
• Super Rapid Thread II™ 20”/30” capacity powered prestretch
  • NOTE: Not available with the A-Arm Technology option
• Tower extension for 110” wrap height capability (standard is 82”)
  • NOTE: All machines with tower extensions will be hinged and shipped knocked-down
• Non-standard voltage 230V 3 phase
• Non-standard voltage 460V 3 phase
• Allen-Bradley MicroLogix 1400 PLC in place of standard Panasonic FP-X
• Allen-Bradley MicroLogix 1400 PLC in place of standard Panasonic FP-X
• Any additional 5’ powered infeed or outfeed conveyor section, per section
• Include 5’ gravity outfeed with tapered end-stop and “FULL” photo-eye and logic
• Deduct standard 5’ powered infeed conveyor included in the system price
• Deduct standard 5’ powered outfeed conveyor included in the system price
• Upgrade Safety Fence Package to 78″ high x 1.5” wire-mesh type barriers, in place of standard 48”H open rail type barriers for enhanced safety.
• Muting Light Curtains with 3 ft. fence & conveyor extensions either side -increases system overall length by 6 ft – requires option OSF78UG

AIR FLOW & PALLET LOCK:

• Automatic Slitting and or Roping Device – A wide variety of automatic film slitting and or roping devices are available upon request.
• Pallet Lock Roping Device – the most effective method of securing the load to the pallet. Easily programmed using the standard PLC and touchscreen to apply the roped or normal full web film for additional holding force where needed, air flow if required and to prevent film breakage on sharp product or pallet corners. AIR REQUIRED.

AUTOMATION:

• Pneumatically actuated film clamp mechanism
• Pneumatically actuated film tail cut/wiper arm mechanism
• Ni-chrome impulse hot wire film cut off c/w automatic periodic cleaning cycle

CONTROL:

• PANASONIC FP-X Programmable Logic Controller (PLC)
• HMI Touchscreen Operator Interface Panel
• Illuminated Power Start / Reset button
• Emergency Stop button
• Wrap Cycle Start (rewrap) button
• Manual controls provided for turntable jog, film carriage elevator lower/raise, film clamp open/close and conveyors forward/reverse Wrap Bypass mode selector switch
• Wrap Bypass mode selector switch
• Separate film carriage elevator raise & lower speed controls
• Film tension (force-to-load) control
• Separate 1 to 12 revolution top & bottom wrap control
• Triple beam auto load height sensing photo-eye detects dark or shiny loads
• Broken film/out of film detection c/w automatic machine reset and fault beacon light
• Turntable drive and film carriage elevator dynamic braking
• NEMA 12 control panel and junction boxes
• Dust-tight slip ring assembly
• Non-proprietary UL/CSA approved components

STRUCTURAL:

• All structural steel construction
• Forklift truck portable base structure design
• Structural steel H-beam machine tower
• Electro-static powder coated paint finish

SAFETY:

• Safety barriers enclose the turntable section to prevent personnel intrusion
• Operator Access Gate c/w Safety Interlock Switch disables machine operation when gate is opened
• Hard-wired emergency stop and operator access gate circuits with Category 3 dual-channel safety relays