4100-35FA-FS3 Fully Automatic Pallet Wrapper

Brochure

PRODUCTION SPEED:

• 1-30 loads per hour
  • NOTE: Process rates will vary with load size, number of wraps & forklift load/unload time

LOAD CAPACITY:

• Maximum load weight:
  • Unlimited (floor supported)
• Maximum load size:
  • 50″ W x 50″ L (71″ max. load diagonal) x 86″ H
• Minimum load size: 40” W x 40” L x 24” H (57” diagonal) – smaller sizes require a factory quote

ROTARY ARM:

• Double flange bearing support system
• Twin V-belt drive pulleys with belt tensioner
• 1-12 RPM rotational speed c/w soft start acceleration
• Final revolution deceleration and positive stop alignment
• 1/2 HP DC variable speed motor

FILM CARRIAGE ELEVATOR:

• 1/2 HP AC variable speed motor
• Direct flat belt drive system
• Maintenance free 12 point carriage guidance system

FILM DELIVERY SYSTEM:

• Super Rapid Thread II ™ 20″ capacity pre-stretch film carriage
• Special Film Threading Device
  • Uniquely orientates the sticky side of the film against the pre-stretch rollers and the inside of the load
• 1/2 HP AC variable speed motor
• Fully electronic dynamic dancer corner compensation
• 33% to 313% fixed stretch capability
• Pre-stretch ratio variable using easy sprocket change
• Rapid Thread ™ Safety Door with auto power cut-off switch
• Superior film-to-roller contact area
• Lifetime warranty on pre-stretch rollers

PNEUMATIC REQUIREMENT:

• 3 CFM @ 80 PSI clean dry pneumatic supply required Filter/regulator c/w gauge & lock-out valve provided. NOTE: All Electric design is available as an option

ELECTRICAL INPUT:

• 115 Volts 1 Phase 60 Hz 15 Amps

MISCELLANEOUS OPTIONS:

• Starter Spare Parts Kit – recommended minimum quantity of parts to stock for this specific machine
• 48″ W x 48″ L x 4″ H pallet platform – decreases maximum wrap height by 4″
• Broken film/out of film detection with automatic machine reset and fault indication
• 30” film carriage – accommodates standard 20” and 30” wide films
• AC variable speed drives in place of standard DC
• Height extension for 110” tall loads (84” is standard) – other extensions available – contact us for pricing
• Frame extension for maximum 86” diagonal (71” is standard) – other extensions are available – contact us for pricing
• ALL ELECTRIC design with heavy-duty film clamp electric linear actuator

LOAD CELL & SCALE PACKAGES:

• SureWeigh platform scale 4’ x 4’ w/GSE250 indicator for stand-alone use (includes 2 x Y189 floor mount brackets)
• SureWeigh platform scale 5’ x 5’ w/GSE250 indicator for stand-alone use (includes 2 x Y189 floor mount brackets)
• Upgrade digital weight indicator from GSE250 model to Matrix 365. The standard model GSE250 indicator is for load weight only and communication features are not available. Matrix 365 indicators have programming features for printers and communication capability.

AIR FLOW & PALLET LOCK:

• Automatic Slitting and or Roping Device – A wide variety of automatic film slitting and or roping devices are available upon request.
• Pallet Lock Roping Device – the most effective method of securing the load to the pallet. Easily programmed using the standard PLC and touchscreen to apply the roped or normal full web film for additional holding force where needed, air flow if required and to prevent film breakage on sharp product or pallet corners. AIR REQUIRED.

CONTROL:

• PANASONIC PLC with Touchscreen Operator Interface
• Power Off – On – Reset switch & Power On indicator light
• Single button Auto Wrap Cycle Start/Pause
• Cycle Pause for applying top sheets
• Reinforce Wrap control for mid-wrapping
• Rotary Arm Jog switch
• Emergency Stop button
• Film Carriage Lower & Raise buttons
• Film Clamp Open/Close button
• Film tension (Force-to-Load) control
• Separate film carriage raise & lower speed controls
• Variable rotary arm speed control
• Triple beam type auto load height sensing photo-eye, detects dark or shiny loads
• Separate 1 to 9 revolution top & bottom wrap control
• Selectable Reduced Bottom Film Force parameter for wrapping bottom of load
• A – B – C wrap program selector with capability to input and store unique wrapping parameters for each program
• Wireless start/stop transmitter & receiver for remote operator control – optional lanyard, pedestal or pendant control station available
• Stack-light beacon indicates run, clear or fault conditions
• Rotary arm and carriage elevator dynamic braking system
• NEMA 12 control panel enclosure
• Dust tight slip ring assembly
• Non-proprietary UL/CSA approved components

STRUCTURAL:

• All structural steel construction
• Integral structural steel wall/floor mounting stand
  • lifting tubes included for front and rear access
• Structural steel tube machine tower with sheet metal covers
• Electro-static powder coated paint finish

SAFETY:

• Rotary Arm Obstruction Emergency Safety Stop Sensor