3300-CTA Conveyorized Automatic Pallet Wrapper

A unique and fully automatic stretch wrapper that can be operated from the forklift with a wireless remote. Eliminates the need for the operator getting off and on the lift to attach and cut the film. Provides a huge labor cost savings while eliminating safety concerns.

NOTE: The 3300-CTA Conveyorized Automatic Pallet Wrapper is designed to be installed with existing product flow and conveyor layout design. Whether In-line or off-line, the automation package is designed to be in-line with conveyors using interface relays/logic or off-line standalone system using a wireless remote.

Brochure

PRODUCTION SPEED:

• 1-40 loads per hour
  • NOTE: Process rates will vary with load size, number of wraps & forklift load/unload time

LOAD CAPACITY:

• Maximum load weight:
  • 4,000 lbs dynamic – 12,000 lbs static
• Maximum load size:
  • 48” W x 48” L (68” max. load diagonal) x 75” H (+ up to 2” top film overlap)
• Minimum load size:
  • 30” W x 30” L x 24” H (57” diagonal) – smaller loads require a factory quote

TURNTABLE:

• 72″ diameter 3/8″ thick laser-cut steel plate with 5″ skirt.
• Front and side cut-outs with UHMW flexible contouring for fork truck access.
• 6-point heavy duty ball bearing caster support system.
• ANSI # 60 direct chain drive c/w chain tensioner.
• 3-16 RPM rotational speed c/w soft start acceleration.
• 3/4 HP AC variable speed motor c/w turntable holding brake.
• Final revolution deceleration and positive stop alignment.

FILM CARRIAGE ELEVATOR:

• 1/2 HP AC variable speed motor
• ANSI #40 direct chain drive c/w shock dampener & Anti-Fall Safety Device
• Maintenance free carriage guidance system

FILM DELIVERY SYSTEM:

• Super Rapid Thread II ™ 20″ capacity pre-stretch film carriage
• Special Film Threading Device
  • Uniquely orientates the sticky side of the film against the pre-stretch rollers and the inside of the load
• 1/2 HP AC variable speed motor
• Fully electronic dynamic dancer corner compensation
• 33% to 313% fixed stretch capability
• Pre-stretch ratio variable using easy sprocket change
• Carriage Descent Obstruction Safety Shut-Off Device
• Rapid Thread ™ Safety Door with auto power cut-off switch
• Side mounted film carriage for operator convenience and safety
• Superior film-to-roller contact area
• Lifetime warranty on pre-stretch rollers

POWER ROLLER CONVEYOR:

• Basic system includes:
  • 72″ dial. powered Process/Turntable section. infeed and outfeed conveyors are optional.
• Turntable section includes:
  • 4,000 lbs dynamic – 12,000 lbs static
  • Chain driven live roller conveyor rated 4,000 lbs per section
  • 2-1/2″ diameter 11 gauge rollers c/w 11/16″ hex axles on 3″ centers
  • ANSI # 40 roller to roller chain drive
  • 50″ effective roller width
  • Conveyor speed variable up to 30 FPM with electronic soft start
  • Pass-line height – 16-1/2″ from floor to top of rollers
  • 1/2 HP AC variable speed motor

ELECTRICAL INPUT:

• 115 Volts 1 Phase 60 Hz 20 Amps

MISCELLANEOUS OPTIONS:

• Include 5’ powered infeed section
• Include 5’ powered outfeed section
• Any additional 5’ powered infeed or outfeed conveyor section, per section
• Include 5’ gravity outfeed conveyor with tapered end-stop and “FULL” photo-eye/logic
• Starter spare parts kit
• Tower extension for 100” wrap height capability (standard is 70”)
  • NOTE: All machines with tower extensions will be hinged and shipped knocked-down
• 5” Tower Pedestal – adds 5” wrap height
• 12” Tower pedestal – adds 12” to wrap height
• Non-standard Voltage 230 Volt 3 Phase Supply for a 3300 series AC VFD machine (standard is 208Y/120 volt 3 phase + neutral)
• Non-Standard Voltage – Incoming Electrical Supply 460 Volt 3 Phase
• Allen-Bradley MicroLogix 1400 PLC in place of standard Panasonic FP-X
• Load/unload forklift safety photo-eye and logic (specify load or unload position)
• Upgrade Safety Fence Package to 78″ high x 1.5” wire-mesh type barriers, in place of standard 48”H open rail type barriers for enhanced safety.
• Muting Light Curtains with 3 ft. fence & conveyor extensions either side -increases system overall length by 6 ft – requires option OSF78UG

AIR FLOW & PALLET LOCK:

• Pallet Lock Roping Device – the most effective method of securing the load to the pallet. Easily programmed using the touchscreen to apply the roped or normal full web film for additional holding force where needed, air flow if required and to prevent film breakage on sharp product or pallet corners
  • NOTE: AIR REQUIRED – Includes a filter-regulator unit and loose-shipped quiet air compressor
• Delete the filter-regulator unit and loose-shipped quiet air compressor included in option OPLRD if customer supplies the necessary pneumatic requirement
• Automatic Slitting and or Roping Device – A wide variety of automatic film slitting and or roping devices are available upon request.

AUTOMATION:

• “All Electric – No Pneumatics Required”
• Cousins exclusive patented A-Arm film cut and hold device starts and ends the wrap process at the top of the load. This uniquely different approach to attaching and cutting the stretch film provides you with these benefits:
  • Selectable top banding capability
  • Stabilizes the load early in the wrap cycle
  • Places the ending film tail at the top of the load instead of the bottom
• There is no film clamp on the turntable that can be damaged by debris or operator error – eliminates the need for a film clamp power source on the turntable for easier maintenance
• Load placement on the turntable is not critical
• No air hook-ups or noisy compressors
• Automatic First Revolution Load Scanning Safety Feature detects uneven or partial stacked top layers and automatically adjusts A-Arm height clear of obstructions
• A-Arm Anti-Fall Safety Device

CONTROL:

• PANASONIC PLC with Touchscreen Operator Interface
• Power Off – On – Reset switch & Power On indicator light
• Cycle Pause for applying top sheets
• Reinforce Wrap control for mid-wrapping
• Emergency Stop button
• Turntable Jog button
• Film Carriage Lower & Raise buttons
• Film Clamp Open/Close button
• Eject Load (Turntable Conveyor Jog) button
• Film tension (Force-to-Load) control
• Selectable Reduced Film Tension parameters for wrapping top and/or bottom of load
• Separate film carriage raise & lower speed controls
• Variable turntable speed control
• Triple beam auto load height sensing photo-eye, detects dark or shiny loads
• Separate 1 to 12 revolution top & bottom wrap control
• Gravity conveyor full photo-eye
• Broken film/out of film detection c/w automatic machine reset
• Beacon light indicates run, clear or fault conditions
• Wireless remote start/stop control – optional lanyard, pendant or pedestal control station available
• NEMA 12 control panel enclosure
• Non-proprietary UL/CSA approved components

STRUCTURAL:

• All structural steel construction
• Forklift truck portable base structure design
  • lifting tubes included for front and rear access
• Structural steel tube machine tower with sheet metal covers
• Electro-static powder coated paint finish